The Challenge

Energy-sector components are traditionally constrained by long lead times, complex geometries, and conservative qualification pathways.

For ExxonMobil, the challenge was not simply producing a part additively—but demonstrating that metal AM could deliver:

• Robust material performance under demanding operating conditions
• Repeatable manufacturing quality
• Design freedom without compromising reliability
• A viable path toward industrial adoption

The Result

The collaboration demonstrated how metal additive manufacturing can support energy-sector requirements by enabling:

• Complex internal geometries not feasible with conventional manufacturing
• Reduced assembly complexity through part consolidation
• Shortened development cycles
• A clearer pathway toward qualification and deployment

The outcome reinforces metal AM’s role as a production-capable manufacturing technology, not just a development tool.