Steering Knuckle Weight Reduction with Metal AM
Hirschvogel Tech Solutions has achieved groundbreaking results by leveraging additive manufacturing and bionic design principles, successfully reducing the weight of a steering knuckle by a remarkable 40% without compromising performance.
... System: SLM®500
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HIRSCHVOGEL TECH SOLUTIONS DRIVES INNOVATION IN AUTOMOTIVE

Hirschvogel Tech Solutions has redefined automotive manufacturing by applying advanced additive manufacturing (AM) techniques and bionic design principles. Their innovative approach led to a 40% weight reduction in a steering knuckle, offering a glimpse into the future of lightweight, high-performance automotive components. By integrating nature-inspired designs with cutting-edge AM technology, Hirschvogel is setting new standards for efficiency and sustainability in the industry.

Key Benefits:

  • Innovative Design: Hirschvogel applied bionic structures, mimicking nature’s most efficient designs, to reduce material use while maintaining structural integrity.
  • 40% Weight Reduction: Compared to the conventional forged part, the steering knuckle neck area saw significant weight savings without compromising performance.
  • Optimized Manufacturing Process: Using the Nikon SLM®500 selective laser melting system, Hirschvogel minimized support structures and eliminated internal supports, reducing post-processing efforts.
  • Precise Design & Testing: Advanced CAx systems and FEM calculations ensured the part met all requirements, while tests on tensile and notched bar specimens confirmed the expected performance.

Success with Nikon SLM Solutions Systems:

Hirschvogel’s expertise in lightweight design, combined with its mastery of additive manufacturing, shows how innovative processes can lead to material savings and improved efficiency. Download the full case study to learn more.

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