ATI Inc. has officially launched its new Additive Manufacturing Products facility in Margate, Florida, marking a significant milestone in the advancement of metal 3D printing for defense applications. Spanning approximately 12,260 square meters, this state-of-the-art facility integrates multiple phases of metal additive manufacturing, including design, printing, heat treatment, machining, and inspection. With this expansion, ATI is reinforcing its ability to produce large, high-performance components for aerospace, defense, and other demanding industries.

ADVANCED 3D PRINTING FOR CRITICAL DEFENSE APPLICATIONS

Equipped with next-generation NXG systems, the new facility can produce some of the tallest metal 3D-printed components in the U.S., reaching up to 1.5 meters in height. These advanced Laser Powder Bed Fusion (L-PBF) systems enable ATI to manufacture intricate and durable components essential for military applications, meeting stringent ISO 9001 and AS9100D quality standards.

A key driver behind the facility’s expansion is ATI’s contract with Bechtel Plant Machinery Inc. (BPMI), supporting the U.S. Navy’s nuclear propulsion program. This highlights the increasing role of additive manufacturing in naval defense, particularly in maintenance, repair, and operational support. By leveraging large-format metal 3D printing, ATI can enhance the production of critical propulsion system components with improved efficiency and reduced lead times.

REVOLUTIONIZING MILITARY SUPPLY CHAINS WITH ADDITIVE MANUFACTURING

The integration of NXG 600E systems at ATI’s new facility marks a transformative shift in defense manufacturing. Traditional manufacturing methods often require multiple welded or machined parts, leading to potential weak points and longer production cycles. With large-scale 3D printing, ATI can create fully integrated components that are stronger, lighter, and more reliable—ideal for military applications where durability and performance are paramount.

Additionally, by consolidating multiple manufacturing steps into a single location, ATI enhances supply chain resilience for the defense sector. The ability to rapidly produce mission-critical parts on demand reduces dependency on conventional supply chains, offering greater flexibility in response to evolving military needs.

As the U.S. defense sector continues to embrace additive manufacturing, ATI’s new facility underscores a broader industry shift toward digital production technologies. The combination of Nikon SLM Solutions’ NXG systems and ATI’s expertise positions the company as a key supplier for next-generation defense components, reinforcing national security through cutting-edge manufacturing innovation.

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