INNOVATIVE COOLING CHANNEL DESIGN WITH ADDITIVE MANUFACTURING

To enhance the grooving tool’s performance, ZCC and Burgmaier turned to Nikon SLM® additive manufacturing technology. This advanced approach allowed them to design a star-shaped conformal cooling channel that distributes the cooling liquid more evenly and effectively. The channel extends from the basic holder through the cartridge, splitting in two and winding to the cutting edge, ensuring optimal cooling exactly where it’s needed.

Key Benefits:

• Increased Durability: The star-shaped cooling channel reduces stress, extending tool life and reducing replacement costs for ZCC clients.
• Weight Reduction: Hybrid manufacturing cut the component’s weight by 45%, lowering material costs and enhancing machine performance.
• Modularity: Additive manufacturing enables easier, cheaper part replacements, avoiding the need to replace the entire grooving system.

With Nikon SLM® technology, ZCC and Burgmaier revolutionized the grooving tool, making it more efficient, cost-effective, and durable—delivering significant value to clients across multiple industries. Download the full case study to learn more.